Products · Mailer Shipping Boxes

Custom Mailer Boxes for E-commerce and Retail Packaging

Custom mailer boxes are specified around the packed item, transit protection and how the carton folds — not as a generic catalog size.

Jiayi Packaging makes custom corrugated mailer and shipping boxes for e-commerce packing, with size, print, inserts and finishing confirmed around the product, print method and packing use.

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Corrugated mailer shipping box for e-commerce packing

Category overview

What This Mailer Box Range Covers

Jiayi Packaging develops corrugated mailer and shipping boxes for fulfillment and retail shipping. Size, folding structure, print, inserts and finishing are specified around the product, then confirmed through sampling before bulk production. This page is the box range. Industry unboxing programs are on E-commerce Packaging and Clothing Packaging.

Shipping packagingA corrugated mailer built to protect the product in transit, not as a rigid gift-box presentation.

Folding structureCartons that fold from a flat blank around apparel, food or windowed retail packing.

Print & finishCustom printing, size and surface finishing are confirmed on quote around the product and packing use.

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Mailer Box Structures

Common mailer structures include corrugated shipping cartons, windowed wine boxes, pizza cartons and windowed gable packs.

Corrugated shipping mailer A folding corrugated carton used for clothing and e-commerce shipments. See the apparel shipping example. Windowed corrugated box with handle A corrugated wine carton with a handle and window. Window film and handle placement are confirmed on quote. Corrugated pizza / food carton A folding corrugated pizza box specified for food packing. Board grade is confirmed around the product. Windowed corrugated gable A corrugated gable carton with two or three windows for product visibility during shipping or retail display.

Materials & Finishing for Mailer Boxes

Materials and finishes are specified around the packed item, transit load and print method. Board grade and color count are confirmed on quote — they are not fixed on this page.

Materials

  • Corrugated board — used on apparel mailers, wine cartons, pizza boxes and windowed gable packs.
  • Kraft paper / kraft-look wrap — used where a kraft shipping surface fits the product and brand.
  • Recycled paper options — can be discussed on quote when they fit the required board strength.
  • Paper inserts — used when the item needs locating inside the mailer. See Inserts.

Finishing

  • Custom printing — CMYK / 4C and Pantone on the corrugated or wrap surface.
  • Matte or gloss lamination — surface protection on shipping box wraps.
  • Foil, embossing or spot UV — can be reviewed on quote where the board and print method allow.
  • Window film — used on the wine and gable examples when the product should stay visible.

How we specify structure, materials and finishing

How a Mailer Box Is Specified

Send a product sample, dimensions or reference images. Box style, board, print and finishing are confirmed before mass production.

  1. Box size — length, width and height around the packed item
  2. Box style — corrugated shipping mailer, pizza carton, windowed wine or gable format
  3. Board / paper — corrugated grade and any kraft or wrap surface
  4. Printing — CMYK / Pantone artwork on the mailer
  5. Finish — lamination and other surface treatments where the board allows
  6. Closure — how the carton folds, tucks or uses a handle
  7. Insert — paper or pulp locating piece, if the item needs holding
  8. Window — die-cut window and film, as shown on the wine and gable examples
  9. Quantity — production quantity confirmed on quote
  10. Sampling — physical sample before bulk production

How we develop custom packaging

Mailer Boxes by Application

Explore mailer box applications across e-commerce, clothing, food, cosmetic and skincare packaging.

Corrugated mailer used for e-commerce packaging E-commerce Packaging Corrugated mailers specified for online brands and fulfillment shipments. Explore Solution Corrugated shipping box used for clothing Clothing Packaging Apparel shipping mailers sized around garments rather than a generic carton. Explore Solution Corrugated pizza box used for food packaging Food Packaging Corrugated pizza and food cartons selected around takeaway and food shipping. Explore Solution Mailer box that can ship cosmetic products Cosmetic Packaging Mailers can ship cosmetic sets when the board and insert are specified around the product. Explore Solution Windowed corrugated box for skincare shipping Skincare Packaging Shipping cartons can be specified around skincare bottles and sets on quote. Explore Solution

From Brief to Production

The same short development path used on Custom Packaging. Board, print and finishing stay open until quote and sampling.

  1. 01 Brief & Specifications

    Send the product, dimensions, quantity and any reference images.

  2. 02 Structural Development

    Confirm the folding structure, board and how the mailer closes or uses a window.

  3. 03 Sampling

    Review a physical sample to check fit, fold, protection and print.

  4. 04 Production

    Approved packaging moves into bulk production.

  5. 05 Quality Control

    Checks continue through the run against the approved sample.

  6. 06 Delivery

    Finished cartons are packed and prepared for shipment.

Read the development process

Mailer Box Questions

Answers to common questions about custom mailer box structures, materials, finishing and production.

What are custom mailer boxes?

They are corrugated shipping cartons specified around the packed item for e-commerce and retail shipping. Examples include apparel mailers, windowed wine cartons, pizza boxes and windowed gable packs.

Are mailer boxes suitable for e-commerce?

Yes. The clothing shipping mailer is already used as an e-commerce packing example. Board grade and size are confirmed around the product and transit load.

Can mailer boxes be customized?

Yes. Size, box style, board, print, finish, closure, insert and window are specified around the product. Confirm details on quote.

What materials can be used?

Typical materials include corrugated board. Kraft-look surfaces and recycled-paper options can be discussed on quote when they meet the required strength.

Can mailer boxes include custom printing?

Yes. Finishing options include CMYK / Pantone printing, with lamination and other finishing reviewed where the board allows.

Can you add inserts?

Yes. A paper or pulp insert can be specified when the item needs locating inside the mailer. See the Inserts range and confirm the cavity on quote.

Can you provide samples?

Yes. Send the product, a sample or reference images. A physical sample can be used to check fold, fit and protection before bulk production.

What is the MOQ?

MOQ depends on the box style, specifications and production requirements. Confirm quantity on quote.

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Share the product, dimensions or a reference. We will help specify mailer style, board and finishing.

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