Products · Inserts

Custom Packaging Inserts for Product Fit and Protection

Custom inserts are specified around the product cavity — not as a generic tray size copied from a catalog.

Jiayi Packaging makes molded-pulp trays and packaging inserts that locate the item inside the box, with cavity, pulp grade and outer-box fit confirmed around the product.

Molded pulp packaging tray

Category overview

What This Insert Range Covers

Jiayi Packaging develops molded-pulp trays shaped around the product for fit and protection. Cavity size, pulp grade and how the insert sits in the outer box are specified around the item, then confirmed through sampling before bulk production.

Product fitA tray or insert formed around the item, not a closed gift box or mailer.

Molded pulpPulp trays are formed for phone-case, mouse and pet-feeding packs, with cavity taken from the product.

Cavity & sampleCavity size is taken from the product and confirmed on a physical sample.

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Insert Structures

Common insert structures include molded-pulp trays for phone cases, electronics and pet-feeding packs.

Materials & Finishing for Inserts

Materials are specified around the product cavity, the outer box and how the item is held. Pulp grade and wall thickness are confirmed on quote — they are not fixed on this page.

Materials

  • Molded pulp / molded fiber — used on the phone-case, mouse and pet-feeding tray examples.
  • Paper or cardboard inserts — can be discussed on quote when a die-cut locating piece fits the pack. See Custom Packaging.
  • Recycled pulp options — can be reviewed when they meet the required tray strength.

Finishing

  • Cavity forming — the tray is formed around the product sample or dimensions.
  • Color / print — surface color or print can be reviewed on quote where the pulp process allows. It is not fixed on this page.
  • Fit to outer box — the insert is specified to sit inside a gift box, paper box or mailer.

How we specify structure, materials and finishing

How an Insert Is Specified

Send a product sample, dimensions or reference images. Cavity, pulp grade and how the insert sits in the outer box are confirmed before mass production.

  1. Product size — length, width, height and any irregular shape
  2. Insert structure — molded-pulp tray or a paper / cardboard locating piece
  3. Material — pulp grade or paperboard, confirmed on quote
  4. Cavity — how the item sits and how much clearance it needs
  5. Outer box — gift box, paper box, mailer or other pack the insert sits in
  6. Color / print — reviewed where the process allows
  7. Quantity — production quantity confirmed on quote
  8. Sampling — physical sample to check fit before bulk production

How we develop custom packaging

Inserts by Application

Explore insert applications across e-commerce, jewelry, cosmetic and food packaging.

From Brief to Production

The same short development path used on Custom Packaging. Cavity, pulp and fit stay open until quote and sampling.

  1. 01 Brief & Specifications

    Send the product, dimensions, quantity and any reference images.

  2. 02 Structural Development

    Confirm the cavity, pulp or paper structure and how the insert sits in the outer box.

  3. 03 Sampling

    Review a physical sample to check fit, protection and how the item sits.

  4. 04 Production

    Approved packaging moves into bulk production.

  5. 05 Quality Control

    Checks continue through the run against the approved sample.

  6. 06 Delivery

    Finished inserts are packed and prepared for shipment.

Read the development process

Insert Questions

Answers to common questions about custom insert structures, materials, finishing and production.

What are custom packaging inserts?

They are trays or locating pieces specified around the product so it sits securely in the pack. Examples include a phone-case pulp tray, a mouse tray and a pet-feeding tray.

What insert examples are shown?

Three molded-pulp trays: a phone-case tray, a mouse tray and a pet-feeding tray. Paper or cardboard inserts can be discussed on quote.

What is the pet-feeding pulp tray?

The pet-feeding example is a molded-pulp base tray that locates the product in the pack. Cavity size is confirmed from the item. See /pulp-tray-for-pet-feeding/.

Can inserts be fully customized?

Yes. Cavity, material, thickness and how the insert sits in the outer box are specified around the product. Confirm details on quote.

What materials can be used?

Typical materials include molded pulp. Paper or cardboard locating pieces can be discussed on quote when they fit the pack.

Can you provide samples?

Yes. Send the product, a sample or reference images. A physical sample can be used to check cavity fit before bulk production.

What is the MOQ?

MOQ depends on the insert style, specifications and production requirements. Confirm quantity on quote.

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GET A QUOTE

Share the product, dimensions or a reference. We will help specify insert structure, cavity and materials.